Regenerative Thermal Oxidizer (RTO)

PRODUCT

Whatsapp: 19714819527 E-mail: jschaori@outlook.com

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High-efficiency regenerative thermal oxidizer for industrial VOC and organic waste gas treatment. Custom engineering and turnkey exhaust gas solutions with low operating cost and high heat recovery.

Email: jschaori@outlook.com

Whatsapp: 19714819527: Inquire Now

Product details

Technical Advantages

High-Efficiency VOC Destruction: Oxidizes VOCs into CO₂ and H₂O at high temperature (≥760 °C) with waste gas decomposition efficiency >99%.

Superior Heat Recovery: Heat recovery efficiency >95%, minimizing auxiliary fuel consumption and reducing operating costs.

Robust Main Structure: Combustion chamber, ceramic packing beds, and switching valves ensure stable, long-term operation.

Automatic Continuous Operation: Automatic valves ensure continuous operation and energy-efficient gas circulation with minimal manual intervention.

Modular & Certified Design: Modular design for flexible integration; passed ISO9001, ISO14001, and OHSAS18001 certification.

Smart Control System: Flameless burner design with load reduction ratio 1–100%; automatic control with HMI integration for real-time monitoring.

Industry Applications

1
Chemical IndustryEffective treatment of VOCs including paraffin, olefins, alcohols, ketones, ethers, esters, and aromatics from chemical production processes.
2
Painting & CoatingHandles low to medium concentration organic waste gas (<25% LFL) with large air volume from spray painting and coating workshops.
3
Printing IndustryRemoves VOCs from ink drying, solvent recovery, and printing processes with mixed organic components.
4
Electronics ManufacturingTreats organic waste gases prone to catalyst poisoning from cleaning, coating, and etching processes.
5
Pharmaceutical ProductionReliable VOC destruction for synthesis, extraction, and solvent handling with complex organic mixtures.
6
Rubber & Plastics ProcessingEfficient oxidation of hydrocarbons and benzene-series compounds from vulcanization, molding, and polymer production.
7
Furniture ManufacturingControl of VOC emissions from wood coating, adhesive application, and finishing operations.
8
Petrochemical & RefiningHigh-temperature oxidation of complex hydrocarbon waste gases from refining, storage, and transportation facilities.
9
General Industrial PlantsFlexible RTO solutions suitable for various industrial facilities generating low to medium concentration VOC emissions.

Wet Scrubber Cases

Technical Parameters

Operating Cost Low operating cost; ultra-low fuel usage when VOC concentration >450 ppm

Purification Rate (Two-Bed) >98%

Purification Rate (Three-Bed) >99%

Secondary Pollution No secondary pollution such as NOx

Service Life & Maintenance Long service life, high safety, easy maintenance

Modular Configuration 2-bed, 3-bed, or multi-bed systems available

Control System Automatic control, safety interlocks, flame and temperature monitoring, touch HMI

Project Support Engineering, installation, commissioning, training, and compliance testing

Working Principle

Waste gas enters the RTO unit through the inlet and passes through ceramic packing beds for preheating. The preheated gas then enters the combustion chamber where VOCs are oxidized into CO₂ and H₂O at high temperature (≥760 °C). Heat from the outgoing purified gas is transferred to the incoming waste gas via the ceramic beds, achieving heat recovery efficiency >95%. Automatic valves cycle continuously, ensuring stable operation, energy-efficient gas circulation, and minimal fuel consumption. The purified gas is finally discharged through the fan, meeting emission standards without secondary pollution.

Why Choose Us

With over 20 years of experience in industrial exhaust solutions, Chaori provides high-efficiency Regenerative Thermal Oxidizer (RTO) systems for reliable VOC destruction and energy recovery.

1Engineering & Manufacturing: 20+ years experience in RTO design, fabrication, and installation for industrial VOC treatment.

2Facilities: 30,000 m² production area ensuring timely delivery of custom RTO systems and thermal oxidizers.

3Quality & Certification: ISO 9001:2015, ISO 14001, and OHSAS 18001 certified systems guaranteeing performance and safety.

4Global Support: RTO systems meeting international emission standards, with lifetime consultation and full project support.

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